Mango Pulp Processing Line | 10-2500T/D | Aseptic Filling & PLC Control
Our Mango Pulp Processing Line is a complete solution designed for processing fresh mangoes into high-quality mango pulp, puree, and concentrated juice. This system is widely used by fruit processing plants, beverage manufacturers, and export-oriented food ingredient suppliers. With processing capacities ranging from 10 to 2500 tons of fresh fruit per day, the line serves both small-scale operations and large industrial production facilities.
Process Flow & Equipment Configuration:
The production line consists of a bubble washer, elevator system, sorting conveyor, brush washer, chopping machine, pre-heating deactivator, destoning and pulping machine, crusher, belt press, separator, concentration equipment, sterilizer, and filling system. The destoning and pulping machine efficiently separates the fruit flesh from the skin and stone, achieving a juice extraction rate of approximately 75%. The pre-heating section effectively inactivates enzymes to prevent browning and preserve the natural color and flavor of the mango.
Key Technical Advantages:
The system features low-temperature vacuum evaporation technology, which concentrates the pulp at low temperatures to preserve heat-sensitive flavor compounds and nutritional content while significantly reducing energy consumption. Tubular sterilization combined with aseptic filling ensures the product remains sterile throughout the packaging process. The entire system is controlled by a PLC automation system with imported electrical components, minimizing labor requirements and reducing operational complexity.
Materials & Packaging:
All product-contact parts are constructed from SUS304 food-grade stainless steel, fully complying with international food hygiene standards. The line includes a built-in CIP (Clean-In-Place) system for efficient cleaning between production runs. Finished products can be packaged in aseptic bulk bags (Bag-in-Drum), tinplate cans, glass jars, or PET bottles based on customer requirements. The system is also adaptable for processing other tropical fruits such as pineapple, papaya, banana, and passion fruit with minor equipment additions
Technical Specifications
| Product Name |
One-stop solution for mango processing line |
| Fresh Fruit Inlet Capacity |
500kg per hour ~ 25 tons per hour, customized |
| Raw Material |
Fresh mango |
| End Products |
Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage |
| Final Product Brix |
14%~20% |
| Final Package Options |
Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
| Machine Material |
Food grade SUS304 or SUS316 |
| Warranty |
12 months after commissioning |
| Operator Requirement |
About 10~12 persons |
| Voltage |
380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
| Advantages |
Energy-saving, High efficiency, Water-saving, Stable performance |
Processing Flowchart
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Final Products & Packaging Options
Our processing line utilizes fresh mango and mango paste as raw materials to produce various final products including mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.
Available packaging formats include aseptic bags, metal cans, sachets, stand-up pouches, PP containers, glass bottles, PET bottles, and gable top cartons.
Key Features
- Full-process Integration: Comprehensive mango processing from pretreatment to bottling of finished products within a single integrated system
- Safety Assurance: Built with 304/316 stainless steel and FDA/CE certification for ensuring food safety standards
- Smart and Productive: Precise parameter control via PLC with adjustable capacity ranging from 500kg/h to 10t/h
- Energy-efficient and Eco-friendly: Low-power configuration to minimize operational expenses
- Versatile Functionality: Capable of processing mango pulp, various juices, and vegetable purees
- Complete Support: Tailored design, installation, commissioning, technical training, and post-sales assistance services
Detailed Process Steps
1. Discharge Platform
Specialized drainage platform with water guns simplifies raw mango unloading from trucks while providing pre-washing capabilities to enhance production line efficiency.
2. Elevator
This machine transports fresh mango from outside the building to inside the processing facility.
3. Washing
Thorough washing of fresh fruits prior to crushing using bubble washers and brush & spray washers. Optional ultrasonic and ozone cleaning methods available for enhanced cleaning efficacy.
4. Sorting
Visual inspection by staff after washing to identify defects, ensuring only high-quality fruits proceed through the production line.
5. Destoning
Mango remover operates at 1470 r/min, effectively crushing fresh mango to ensure thorough cleaning of core and skin, maximizing pulp yield and production efficiency.
6. Preheating
Adjustable temperature pre-heater (45℃ to 85℃) increases juice yield for subsequent processing while protecting final product color and taste.
7. Pulper and Refiner
Operating at 1470 r/min, this machine generates centrifugal force to pass product through screens for refinement. Suitable for various fruits including passion fruit, tomatoes, peaches, apricots, mangoes, and apples.
8. Horizontal Spiral Centrifugal
Reduces solids and impurities to ensure mango pulp puree is free from contaminants and black spots.
9. Sterilizing
Tube-in-tube type sterilizer with adjustable temperature and retention time for different product requirements. Programmable control system ensures precise automation.
10. Aseptic Filling
Operates with tube-in-tube sterilizer in closed cycle system. Vapor-protected filling cavity maintains sterility throughout the packaging process.
11. Storage or Blending
Final product can be stored as-is or used as raw material for producing mango sauce or other products.
